Greetings, all. It's been a few years since I've been here. And of course the reason I'm back is to ask for help. I'm basically a knuckle-dragging remodeler/framer who is trying to branch out.
I have a customer with a paladium window (81 in. tall) over their front door. But the old faux divided-light grill that came with it--the one with push pins at the ends of each muntin so that you can remove it for washing the window--wore out. The customer would like me to make a sturdier replacement. I've drawn up some plans and will probably steam-bend the arch and either lap-joint or mortise the crosspieces into a frame.
But here's the question. I'd like the muntins to have the same profile as those in the french doors that lead off of that same foyer. I can try to find a router bit that will come close or, perhaps, some company actually makes quality grills for this purpose. Any suggestions about either the router option or a source for good pre-mades? It would be fun to build them--sor to fostretch my woodworker skills-- but I'm busy enough that I'd be happy to order one for them (assuming it's quality work) and then get on to bigger projects.